Smart Air Compressor Station
The Yuan Smart Air Compressor Station achieves lean management of the factory by collecting energy efficiency data of air compressors and gas pipelines. It includes measurement data such as flow rate, temperature, pressure, dew point, and electricity consumption, as well as operation data of equipment like air compressors and dryers. At the same time, by applying artificial intelligence (AI) energy optimization calculation technology, it can complete energy efficiency analysis, operation status monitoring, statistical analysis reports, as well as data display and export.
The Komjet Smart Air Compressor Station is composed of Komjet VFM series vortex flowmeters, TGF series thermal gas mass flowmeters, PTF series differential pressure flowmeters, power meters, dew point sensors, ComPanel wireless data recorder, and Combox LoRa, etc.
“The Smart Air Compressor Station” and its benefits for users
Effectively enhance the working efficiency of personnel and save labor costs.Efficiently manage outsourcing suppliers, charge based on quantity (compressed air, nitrogen, carbon dioxide), fair and just;Analyze the gas loss and pressure drop data of post-treatment equipment (adsorption dryer) and propose energy-saving measures, increasing the overall energy efficiency of the equipment by 30%;Achieve cluster management of air compressor stations, adjust the gas production volume of air compressor stations in real time according to the gas consumption of the back-end, optimize efficiency and reduce waste.
The Smart Air Compressor Station can realize the parameter setting and start-stop control of equipment, and through data analysis, provide energy-saving measures for customers. This system has a mobile APP, a service provider version and a user version, and connects the equipment maintenance unit and user information channels.
APP data display
- Real-time data of air compressor operation,
- Historical data viewing, alarm push notifications,
- Maintenance reminder notifications
- Real-time viewing of flowmeter data
- Real-time viewing of power consumption data
Flow rate, heat, temperature, pressure, valve status, usage analysis
Big data visualization interface
- Real-time display of system operation data
- The layout of the gas path is clearly visible at a glance
- Real-time tracking of equipment operation status
- Automatic generation of energy efficiency analysis summary
System data analysis
- Statistical and comparative analysis of the overall operation data and individual equipment operation data of the air compressor station, with weekly trend analysis and comparison
- Customized monitoring quantities and system alerts
- Comparison statistics of cumulative flow and single consumption, as well as automatic generation of weekly, monthly, and annual reports
- Comparison charts of important parameters for easier data analysis and judgment
- Analysis of safety parameter indicators and spare parts operation indicators of the air compressor station
Typical industry applications
New Energy Industry
- Liquid injection and packaging process
- Process for treating battery components using vacuum ovens and annealing furnaces
- Production process control
Semiconductor industry
- Equipment purging
- Lithography and wafer processing technology
- Packaging and testing
- Production process control
Pharmaceutical industry
- Extraction process
- Strengthening the coating and granulation process
- Filling process
- Production process control
Food industry
- Mixing/stirring in the ingredient process
- During the fermentation process
- PET bottle production
- Automated production control
Metallurgical industry
- Blowing into the blast furnace
- Continuous casting steam spray cooling
- Top-blown converter
- Drive device
Textile industry
- Drive textile equipment
- Blowing and cleaning
- Dyeing and printing process
